January 01, 2019

Patches and Pinwheels pt. 4

I love making serious progress on a long term project on New Year's Eve and Day. This year is no exception. I have finished the piecing and borders on the Patches and Pinwheels quilt. (More pictures will come after the quilting is finished). The quilt measures about 96 x 96 inches.

Patches and pinwheels quilt top

I had enough yardage of the green border fabric to also use it for the backing. If I were to buy "quilt" shop quality fabric, the backing alone would have been at least $100. I did not spend anywhere near that amount. The green fabric was left over from a purchase made several years ago and I can't remember what I paid for it. I'm glad I found a project for it because the fabric had been sitting all those years. The majority of the fabrics for the pieced blocks came from DH's shirts that were worn through in the collars and cuffs, but still had good fabric in the body. I supplemented with a few shirts from the thrift store and a few white fat quarters. All told I spent about $15 for the fabric (plus whatever the green cost several years ago). All that's left is to buy a batting and then decide on the quilting. Do I pay someone to quilt it or do it myself? I am undecided there.

Which brings me to the cost of quilting fabric today. I know for many this is a fun hobby, but the cost of quilting fabric is just so crazy high right now. $12-$15/yard for fabric! I know there are some alternatives and I can shop sales, but yikes! This is why I have turned to the thrift store and scrappy quilts. I don't have a problem using clothing for quilting fabric. It's what our mothers and grandmothers did years ago out of necessity. Now, I wonder if it is wasteful just to toss our old clothes? Sure, some are suitable for donation (and I do donate a lot). But there are some things that could be useful for something like this. This quilt project has definitely made me look at thrift stores as a new source for supplies.

This is a Bonnie Hunter design. I chose to try one of Bonnie's designs to better understand her process. I think she designs quilts in two different ways. I do think many of her designs are created using eQuilter. While she does incorporate scraps into her designs, the overall visual affect can only be achieved by using a design tool like eQuilter (She has dropped hints that she does use the software). Her method of using standard piece sizes also makes a difference in efficiency and utilization of both time and fabric. Other quilt designs are a bit more freeform. In other words, she doesn't start in eQuilter, but rather puts pieces together (such as leader and ender piecing) that eventually are put together into blocks and then quilts. Because she uses standard sizes, everything eventually finds its way into a finished quilt top. It is a very smart way of utilizing scraps.

This design is one of Bonnie's free quilt patterns at her website. The instructions are more of a tutorial without specific piece counts and yardage requirements. I think it could be a bit of challenge for a beginner. The small piece sizes and precision sewing is also a challenge. I had a fair bit of fixing to do because of either cutting and/or sewing errors. The patterns published on Bonnie's website, while I know they are free, could use a bit of editing. I do appreciate the effort and work it takes to put something like this together. I wonder if her published books/patterns are more polished. She does take her mystery projects down and provides them for sale after the mystery is over. I hope the "sale" versions are better edited and presented over the free-form versions given on the website.

I don't know if I will make another Bonnie Hunter quilt. I am pleased with how this quilt came out and I am glad I made it. Now that I understand the process, I think I can design my own scrappy quilts. That should be a fun challenge.

December 17, 2018

A question on the drawstring rule and children's clothing

I received a question about drawstrings* and elastic waists.
I want to design skirts with elastic waists and a ties that are sewn in by the hem, which then connect to a bow. Is this not acceptable to the Drawstring rule CPSIA? So confused on this. If isn't acceptable, can I do a skirt with elastic waists and sew a bow in the middle?
In the United States there is a safety rule about drawstrings on children's upper outerwear.** This rule does not allow drawstrings in hoods or waists of jackets or hoodies, for example. A drawstring is a cord with or without a toggle that is inserted in a channel. The intent of a drawstring is to cinch up a waist or hood opening to make it smaller. This rule was enacted because children have died when the toggle or knot on the drawstring became entangled on playground equipment and bus doors. It appears the CPSC has added a bit of clarity to the original rule. You actually can have drawstrings so long as the drawstring does not extend more than three inches and has been securely stitched through in the middle of the channel so it cannot be pulled out.

The drawstring rule for children's safety
This hoodie uses ribbing to help it fit closer around the head, instead of a drawstring.

But if I were you, I would avoid using drawstrings altogether in children's clothing. The reason is rather simple. There continue to be drawstring recalls even with almost no reports of injury or death. As of 2012, there have been more than 130 recalls involving drawstrings. The most recent is of a rain poncho. In this example it's clear there are no toggles or knots on the drawstring, the string is just too long (no reports of injury). The rule covers children 2T-16, but there have been recalls on infant clothing too. There was an odd recall of an elastic waist belt on a jacket (no injuries).

The recent rule revision appears to focus almost entirely on upper outerwear like jackets, sweaters, and hoodies. But historically there have been recalls on pants with drawstring waists. For this reason, I do not recommend drawstrings on any children's clothing. The risk is too great. Even though the majority of the recalls in the last 10 years have had no injuries or death, there have been a few. Also, the CPSC seems to inconsistently apply the rule, including the apparent exception of a three inch extension. There is just no way to predict what might happen.

To answer the first question above, I would try to avoid sewing things onto the ends of ties. That seems to fall into the drawstring with toggles or knots category. I think a bow sewn securely through on top of an elastic waist should be ok.

Waist ties and belts have not been involved in any product recalls, as far as I know, and are not included in this rule. Girls dresses, in particular, frequently have waist ties or belts. Even though the rule excludes this type of application, I would still exercise caution. Waist ties should only be long enough to tie with tails that are not too long. The tail of a belt or waist tie should not extend below the hem of a dress or touch the floor - it could become a trip hazard. Also, be sure there are no knots or toggles on the ends.

BTW, there is an ASTM standard for drawstrings, ASTM F1816. It costs $42 to buy a copy of this rule.

*I'm not a lawyer. The statements above are my opinion and should not be construed as legal advice on how to comply with government regulations. If you are manufacturing children's products, you should seek legal advice, follow all applicable rules, and seek out a certified testing laboratory as required.

**The CPSC has updated their website since I last visited and they have made it even more difficult to find safety rules with their "robot regulator". You have to jump through a questionnaire to find the safety rule you are looking for. This is the direct link to the drawstring rule, however long it remains a valid link.

December 10, 2018

Home sewing patterns for newborns


I received this question about commercial sewing patterns:
Supposedly the XXS size on commercial patterns (McCalls, Simplicity, Butterick) is supposed to be for babies 7 lbs or less, but they swallow newborns up. If you read around the Internet, there are lots of frustrated grandmothers and mothers-to-be that want to sew for their new or expected baby, but can't find a pattern that will fit. I read that doll clothing patterns don't work because the neck is wrong for a human infant. I tried buying vintage layette patterns from Etsy and they were just as bad. I want to know how to downsize a commercial XXS dress or romper pattern so it fits a NEW 7-8 lb baby. I am sick of gowns and knit sleepers. - Pam
It has been a long time since I have sewn children's clothing from commercial sewing patterns. What I do remember is they are big. Too big. The proportions are bit off too. I don't know why either. Those companies have their own pattern blocks and I suspect they have not really updated or checked them in a long time.

Design school does not spend all that much time on children's clothing. I know there are few pattern making manuals that really get the sizing right, though sizing (exact measurements) is less of an issue than you might think. Regardless of where you start, you will have to make adjustments for fit. Only one manual even addresses infant clothing, and that book is Metric Pattern Cutting for Children's Wear and Babywear by Winifred Aldrich. I have a previous edition, but it covers most of what you might need. For Americans, the book is in metric. I didn't really have a problem drafting basic blocks using metric. You just need a metric ruler, though I did convert back and forth to see if I was on target. But even after drafting your basic blocks, you will need to make adjustments to the pattern until you get the fit you want. I have learned quite a bit by trial and error over many years.


For the home sewist, this is probably not all that practical. There is not really an easy way to size down a home sewing pattern that already has proportion issues (even Burda, which I prefer over the others). The biggest problem with some of the sewing patterns are tops are too wide, pant legs are too short just as examples. You could begin by folding out some of the width. But I can't say how much as it would probably depend on the style and desired size. In other words, no matter what, there will be a bit of back and forth. I guess my advice would be don't be afraid to experiment. Measure your baby and the sewing pattern and reduce width and length as needed. It is a bit of a challenge to measure a baby, but it really is the only way to arrive at your end goal. I wish there was some other way. Perhaps there are some indie sewing patterns for newborns? Please leave suggestions if you know of any.